Production of each machine in below
Semi-automatic production line,
Water treatment → EDI,ultraviolet(alternative)→ water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → semi-automatic filling machine → semi-automatic capping machine → semi-automatic labeling machine → ink printer → conveyor(alternative)
Fully automatic production line,
Water treatment → EDI,ultraviolet(alternative) → water tank → Ozone generator,pump(alternative) → homogenizer emulsifier → material tank → automatic filling and capping machine → automatic labeling machine → ink printer
Emulsifying mixer homogenizer mini mixer homogenizer ace homogenizer mixer
Mixing is an important part of pharmaceutical cream production. Operations can include dissolving solids and powders, preparing emulsions, combining raw materials, enabling chemical reactions, and milling active pharmaceutical ingredients (APIs), to name a few. Efficiency and accuracy are key when in the mixing process to ensure dosage accuracy, stability, appearance, and texture. Therefore, selecting the proper type of mixer for the right application is an important part of the instrumentation process.
Hydraulic Lifting and Tilting System are used for material discharge and cleaning, easy and convenient operation
SUS304 control panel: button / PLC touch screen (option)
Ampere meter, Voltmeter
Real-time Temperature display
Mixing system control (frequency control)
Vacuum system control
Hydraulic lifting system control
Water and Oil Pot
Machine equipped A set of water and oil pot
Water pot capacity: 10-5000l, Oil pot capacity: 10-5000l
Power: 0.37-22kw, Siemens motor, Speed: 1440RPM
Electric heating by Water or Conduction Oil
Mixing: High shearing DISPERSER plates with baffle on wall
Half open hinged lid for easy operation
Frame Wall Scrapper Mixer
SUS316L Wall scrapper mixerPTFE scraper
Fixed propeller, 45degree blades on opposite angles to make sure mixture complete
Siemens motor drive, 0-65rpm with variable speed controlTWO WAYS wall scrapper mixer
HELIX scrape mixer(OPTION)
Material suction inletVacuum presssure gauge
Vacuum port, Vent filter
Positive pressure inlet
CIP spray ball, LED Light
Why the tank with homogenizer is best ?
Emulsification is the process of mixing two liquids that are difficult to mix. The main purpose of emulsification is to disperse the discontinuous phase into smaller droplets. The rotor-stator device is particularly suitable for emulsification tasks. The combined action of high shearing force and high expansion force in the mixing head makes the droplets small. In addition, the large turbulence enables the rotor-stator device to help transport emulsifier molecules quickly to the reformed surface.
Lifting vacuum emulsifier
The lifting external circulation vacuum emulsifier is specially designed by Planck for the production of products with high viscosity and high emulsification requirements in the cosmetics and pharmaceutical industries. Its biggest features are:
1. The material can be continuously emulsified in circulation;
2. Emulsify materials with high viscosity more thoroughly, without dead ends;
3. The external circulation emulsifier can replace the conveying pump for discharging, and can be cyclically cleaned.
The mixing adopts forward and reverse double scraping side mixing, with high-speed external circulation emulsifying head design.
After the materials are mixed and reacted by heating and stirring in the water pot and oil pot, they are sucked into the emulsifying pot by the vacuum pump